SOLUTIONS

INDUSTRIAL MANAGEMENT ENHANCEMENT

24/7
Monitoring Software

Monitor your plant in exact detail, through real-time software with engineering support.

With IME you can know exactly what’s going on, at exactly the moment you need it. Our round-the-clock monitoring software allows you real-time visibility of your plant conditions. Our web-based optimisation solution gives your supervisory management team the data points needed to maximise yield, energy efficiency, production rate, quality, and equipment performance.

Beyond the rich real-time data, IME’s engineers provide you with exceptionally detailed reports, which alert you of any process anomalies or developing issues in the plant. If your business is driving localisation and indigenization agendas – this dual information is highly valuable, as it grows your plant’s experiential knowledge. IME’s 24/7 Monitoring Solution is key to keeping your plant going and growing optimally.

Continuous Process Optimisation

Identify and eliminate losses, increasing efficiencies and minimising risk.

IME deploys two processes to achieve ultimate optimisation. Model-based monitoring flags performance deviations introduced by deterioration of equipment, changes to the feed materials, plant configuration, or human error.

Whereas real-time data processing provides useful information for short-interval control. Both are designed to ensure your plant keeps running, minimising risk and losses.

Predictive Maintenance Requirements

Know what’s coming before it happens with real-time condition monitoring.

Eliminate any potential failures and production losses with IME. Our own Time-in-State (TiS) methodology allows us to detect early warning signs using your current process measurements.

This real-time monitoring deployment means you can close the gap between functional failure and implementing corrective actions because you’re in the know. It predicts when a maintenance intervention is required, ensuring your processing plant experiences little to no downtime thanks to optimal maintenance.

Analytics

Understand your data for root cause analysis and loss reduction.

Data is nothing without accurate and contextualised analysis using domain knowledge. Using Time-in-State and integrated AI algorithms, IME can identify data patterns to generate insight into issues that affect performance.

By using machine learning, we eliminate any bias and can combine production, maintenance, cost accounting, and quality data, ensuring you get the full picture. This rich data set analysis facilitates team learning and the collaborative design of fit-for-purpose initiatives.

Energy Efficiency

Gain insight into conditions and factors affecting your energy consumption, carbon footprint and environmental impact.

Energy remains a significant outlay for any processing manufacturing environment. Working with IME, we’ll unpack the circumstances causing variable energy usage to find rigour and efficiencies.

This means your processing plant will be able to produce the same output, using your current assets and infrastructure, but with a substantially lower production cost.

Carbon Emission Reduction

The climate change is real, and we all have a role to play in reducing our carbon footprint. However, the capital investment required for radical change means many manufacturing plants delay it. One change you can make, without substantial investment, is to increase the efficiency and effectiveness of your processing plant. In short, you can produce the same output using less energy. IME’s optimisation is key to this.

The Time-in-State methodology identifies process imbalances, equipment failure, incorrect decisions, or poor running – all of which can increase energy usage and emissions. By knowing when these issues can arise, IME can help to eliminate or minimise intervals of high emissions and consumption, ultimately lowering your plant’s carbon footprint and environmental impact.

On-site Engineering Deployment

The expertise you need, on the ground, working directly with your team to deliver results.

You know your business. IME knows how to extract information from your data to optimise it. Through monitoring, analysis, and predictive software, the IME engineering team can provide your team with actionable feedback during daily production and maintenance meetings.

The engineering team is built around your business, ensuring you have the highly qualified engineers you need, on hand. The close working relationships we build mean both IME and your team share knowledge and trust while working towards the same goal of optimal performance at your plant.

24/7
Monitoring Software

Monitor your plant in exact detail, through real-time software with engineering support.

With IME you can know exactly what’s going on, at exactly the moment you need it. Our round-the-clock monitoring software allows you real-time visibility of your plant conditions. Our web-based optimisation solution gives your supervisory management team the data points needed to maximise yield, energy efficiency, production rate, quality, and equipment performance.

Beyond the rich real-time data, IME’s engineers provide you with exceptionally detailed reports, which alert you of any process anomalies or developing issues in the plant. If your business is driving localisation and indigenization agendas – this dual information is highly valuable, as it grows your plant’s experiential knowledge. IME’s 24/7 Monitoring Solution is key to keeping your plant going and growing optimally.

Continuous Process Optimisation

Identify and eliminate losses, increasing efficiencies and minimising risk.

IME deploys two processes to achieve ultimate optimisation. Model-based monitoring flags performance deviations introduced by deterioration of equipment, changes to the feed materials, plant configuration, or human error.

Whereas real-time data processing provides useful information for short-interval control. Both are designed to ensure your plant keeps running, minimising risk and losses.

Predictive Maintenance Requirements

Know what’s coming before it happens with real-time condition monitoring.

Eliminate any potential failures and production losses with IME. Our own Time-in-State (TiS) methodology allows us to detect early warning signs using your current process measurements.

This real-time monitoring deployment means you can close the gap between functional failure and implementing corrective actions because you’re in the know. It predicts when a maintenance intervention is required, ensuring your processing plant experiences little to no downtime thanks to optimal maintenance.

Analytics

Understand your data for root cause analysis and loss reduction.

Data is nothing without accurate and contextualised analysis using domain knowledge. Using Time-in-State and integrated AI algorithms, IME can identify data patterns to generate insight into issues that affect performance.

By using machine learning, we eliminate any bias and can combine production, maintenance, cost accounting, and quality data, ensuring you get the full picture. This rich data set analysis facilitates team learning and the collaborative design of fit-for-purpose initiatives.

Energy Efficiency

Gain insight into conditions and factors affecting your energy consumption, carbon footprint and environmental impact.

Energy remains a significant outlay for any processing manufacturing environment. Working with IME, we’ll unpack the circumstances causing variable energy usage to find rigour and efficiencies.

This means your processing plant will be able to produce the same output, using your current assets and infrastructure, but with a substantially lower production cost.

Carbon Emission Reduction

The climate change is real, and we all have a role to play in reducing our carbon footprint. However, the capital investment required for radical change means many manufacturing plants delay it. One change you can make, without substantial investment, is to increase the efficiency and effectiveness of your processing plant. In short, you can produce the same output using less energy. IME’s optimisation is key to this.

The Time-in-State methodology identifies process imbalances, equipment failure, incorrect decisions, or poor running – all of which can increase energy usage and emissions. By knowing when these issues can arise, IME can help to eliminate or minimise intervals of high emissions and consumption, ultimately lowering your plant’s carbon footprint and environmental impact.

On-site Engineering Deployment

The expertise you need, on the ground, working directly with your team to deliver results.

You know your business. IME knows how to extract information from your data to optimise it. Through monitoring, analysis, and predictive software, the IME engineering team can provide your team with actionable feedback during daily production and maintenance meetings.

The engineering team is built around your business, ensuring you have the highly qualified engineers you need, on hand. The close working relationships we build mean both IME and your team share knowledge and trust while working towards the same goal of optimal performance at your plant.

Strategic
Partners

At IME, we work with a range of strategic partners to create value and success for your business.

Harnessing our Time-in-State methodology, we’re able to bring independent experts together, finding synergy in every solution we deliver. Our partnerships allow us to optimise by mitigating risk and increasing the opportunity in your manufacturing processing plant.

GET IN TOUCH

To optimise every aspect of your plant and keep it effectively and continuously running, talk to us. Email ime@imesolutions.biz or view the contact details below.
Dr Kobus van der Merwe Cellphone: +27 82 656 5601 Email address: Kobus@imesolutions.biz
Andre Labuschagne Cellphone: +27 79 988 9469 Email address: Andre@imesolutions.biz
Looking for more information?
Please fill out the contact form and we’ll be in touch.



    Engineering optimisation is everything designed for continuous process manufacturing plants.