SOLUTIONS
24/7
Monitoring Software
With IME you can know exactly what’s going on, at exactly the moment you need it. Our round-the-clock monitoring software allows you real-time visibility of your plant conditions. Our web-based optimisation solution gives your supervisory management team the data points needed to maximise yield, energy efficiency, production rate, quality, and equipment performance.
Beyond the rich real-time data, IME’s engineers provide you with exceptionally detailed reports, which alert you of any process anomalies or developing issues in the plant. If your business is driving localisation and indigenization agendas – this dual information is highly valuable, as it grows your plant’s experiential knowledge. IME’s 24/7 Monitoring Solution is key to keeping your plant going and growing optimally.
Continuous Process Optimisation
IME deploys two processes to achieve ultimate optimisation. Model-based monitoring flags performance deviations introduced by deterioration of equipment, changes to the feed materials, plant configuration, or human error.
Whereas real-time data processing provides useful information for short-interval control. Both are designed to ensure your plant keeps running, minimising risk and losses.
Predictive Maintenance Requirements
Eliminate any potential failures and production losses with IME. Our own Time-in-State (TiS) methodology allows us to detect early warning signs using your current process measurements.
This real-time monitoring deployment means you can close the gap between functional failure and implementing corrective actions because you’re in the know. It predicts when a maintenance intervention is required, ensuring your processing plant experiences little to no downtime thanks to optimal maintenance.
Analytics
Data is nothing without accurate and contextualised analysis using domain knowledge. Using Time-in-State and integrated AI algorithms, IME can identify data patterns to generate insight into issues that affect performance.
By using machine learning, we eliminate any bias and can combine production, maintenance, cost accounting, and quality data, ensuring you get the full picture. This rich data set analysis facilitates team learning and the collaborative design of fit-for-purpose initiatives.
Energy Efficiency
Energy remains a significant outlay for any processing manufacturing environment. Working with IME, we’ll unpack the circumstances causing variable energy usage to find rigour and efficiencies.
This means your processing plant will be able to produce the same output, using your current assets and infrastructure, but with a substantially lower production cost.
The climate change is real, and we all have a role to play in reducing our carbon footprint. However, the capital investment required for radical change means many manufacturing plants delay it. One change you can make, without substantial investment, is to increase the efficiency and effectiveness of your processing plant. In short, you can produce the same output using less energy. IME’s optimisation is key to this.
The Time-in-State methodology identifies process imbalances, equipment failure, incorrect decisions, or poor running – all of which can increase energy usage and emissions. By knowing when these issues can arise, IME can help to eliminate or minimise intervals of high emissions and consumption, ultimately lowering your plant’s carbon footprint and environmental impact.
On-site Engineering Deployment
You know your business. IME knows how to extract information from your data to optimise it. Through monitoring, analysis, and predictive software, the IME engineering team can provide your team with actionable feedback during daily production and maintenance meetings.
The engineering team is built around your business, ensuring you have the highly qualified engineers you need, on hand. The close working relationships we build mean both IME and your team share knowledge and trust while working towards the same goal of optimal performance at your plant.
24/7
Monitoring Software
With IME you can know exactly what’s going on, at exactly the moment you need it. Our round-the-clock monitoring software allows you real-time visibility of your plant conditions. Our web-based optimisation solution gives your supervisory management team the data points needed to maximise yield, energy efficiency, production rate, quality, and equipment performance.
Beyond the rich real-time data, IME’s engineers provide you with exceptionally detailed reports, which alert you of any process anomalies or developing issues in the plant. If your business is driving localisation and indigenization agendas – this dual information is highly valuable, as it grows your plant’s experiential knowledge. IME’s 24/7 Monitoring Solution is key to keeping your plant going and growing optimally.
Continuous Process Optimisation
IME deploys two processes to achieve ultimate optimisation. Model-based monitoring flags performance deviations introduced by deterioration of equipment, changes to the feed materials, plant configuration, or human error.
Whereas real-time data processing provides useful information for short-interval control. Both are designed to ensure your plant keeps running, minimising risk and losses.
Predictive Maintenance Requirements
Eliminate any potential failures and production losses with IME. Our own Time-in-State (TiS) methodology allows us to detect early warning signs using your current process measurements.
This real-time monitoring deployment means you can close the gap between functional failure and implementing corrective actions because you’re in the know. It predicts when a maintenance intervention is required, ensuring your processing plant experiences little to no downtime thanks to optimal maintenance.
Analytics
Data is nothing without accurate and contextualised analysis using domain knowledge. Using Time-in-State and integrated AI algorithms, IME can identify data patterns to generate insight into issues that affect performance.
By using machine learning, we eliminate any bias and can combine production, maintenance, cost accounting, and quality data, ensuring you get the full picture. This rich data set analysis facilitates team learning and the collaborative design of fit-for-purpose initiatives.
Energy Efficiency
Energy remains a significant outlay for any processing manufacturing environment. Working with IME, we’ll unpack the circumstances causing variable energy usage to find rigour and efficiencies.
This means your processing plant will be able to produce the same output, using your current assets and infrastructure, but with a substantially lower production cost.
The climate change is real, and we all have a role to play in reducing our carbon footprint. However, the capital investment required for radical change means many manufacturing plants delay it. One change you can make, without substantial investment, is to increase the efficiency and effectiveness of your processing plant. In short, you can produce the same output using less energy. IME’s optimisation is key to this.
The Time-in-State methodology identifies process imbalances, equipment failure, incorrect decisions, or poor running – all of which can increase energy usage and emissions. By knowing when these issues can arise, IME can help to eliminate or minimise intervals of high emissions and consumption, ultimately lowering your plant’s carbon footprint and environmental impact.
On-site Engineering Deployment
You know your business. IME knows how to extract information from your data to optimise it. Through monitoring, analysis, and predictive software, the IME engineering team can provide your team with actionable feedback during daily production and maintenance meetings.
The engineering team is built around your business, ensuring you have the highly qualified engineers you need, on hand. The close working relationships we build mean both IME and your team share knowledge and trust while working towards the same goal of optimal performance at your plant.
Strategic
Partners
Harnessing our Time-in-State methodology, we’re able to bring independent experts together, finding synergy in every solution we deliver. Our partnerships allow us to optimise by mitigating risk and increasing the opportunity in your manufacturing processing plant.
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